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Elements and Performance Criteria

  1. Maintain delivery systems
  2. Maintain basic rotary cutting process
  3. Maintain production process
  4. Identify and rectify problems and faults
  5. Conduct shutdown of production process
  6. Clean rotary cutting machine at end of run

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel

OR

sheet

Monitoring and adjusting MUST include EITHER:

reel stand and rewind section

web control system

sheeting section

OR

feeder and delivery system

sheet pick-up and transportation system

transfer system


Performance Evidence

Evidence of the ability to:

demonstrate all safety devices on the machinery

demonstrate any THREE cutting processes, and for each process:

produce rotary cut products for TWO jobs, with different types and sizes of substrate and design of finished patterns, according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.


Knowledge Evidence

To complete the unit requirements safely and effectively, the individual must:

identify work health and safety factors for:

setting up and/or operating machine transport systems

setting up and/or operating machine delivery systems

maintaining the cutting process

monitoring the rotary cutting process

conducting machine shutdown procedures

identify checks needed when:

substrate is removed from the machine

waste is removed from the machine and surrounding area for disposal or recycling

cutting devices or knives are cleaned, stored or replaced ready for the next run

identify areas of the delivery system to monitor to ensure trouble-free operation

identify sectors of the basic in-line printing/converting/binding/finishing process that may need to be monitored and adjusted to meet approved standards

explain production difficulties that can be expected during production runs and areas that may need adjustment to meet client requirements

explain the procedure for correcting common machine faults

identify areas of the machine that require cleaning at the end of the run

determine production records to be kept or written up and information that should be included

determine quality aspects to consider in a completed rotary cutting job

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.